{"id":494,"date":"2025-11-05T17:48:24","date_gmt":"2025-11-05T16:48:24","guid":{"rendered":"https:\/\/www.flexys-defence.de\/?page_id=494"},"modified":"2026-01-26T17:57:19","modified_gmt":"2026-01-26T16:57:19","slug":"home-english","status":"publish","type":"page","link":"https:\/\/www.flexys-defence.de\/?page_id=494&lang=en","title":{"rendered":"Home – English"},"content":{"rendered":"\t\t
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Flexible automation for UAS and sUAS assembly<\/strong><\/h1>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t
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From assembly of individual units to scalable high-volume production \u2013 with modular systems from FLEXYS.<\/strong><\/h2>\t\t\t\t<\/div>\n\t\t\t\t
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Are you about to ramp up UAS\/sUAS production?<\/strong> FLEXYS accelerates the transition from prototypes and manual small-series production to large-scale industrial production<\/strong>: flexibly, scalably and with assured quality.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t

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Scalable
<\/strong>from assembly of individual units to full automation<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t

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Modular and adaptable to different versions<\/strong> \u2013
making new models, sizes and designs possible<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t

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Poka-yoke quality assurance<\/strong> and traceability<\/strong>
of each component<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t

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Integrated end-of-line tests<\/strong>
are standardised, reproducible and documented<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t

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01<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t

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THE CHALLENGE<\/h3>\t\t\t\t<\/div>\n\t\t\t\t
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Successfully mastering production ramp-up in the UAS sector<\/strong><\/h2>\t\t\t\t<\/div>\n\t\t\t\t
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Whether they produce FPV drones, loitering munitions or ISR sUAS, manufacturers are faced with the challenge of rapidly increasing their production numbers without compromising on reliability or quality. In the future, assembly, payload integration and incorporating command-and-control components must be efficient, reproducible and scalable. FLEXYS provides the perfect automation solutions to meet these challenges with ease.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t

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02<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t

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THE ANSWER: FLEXYS PLATFORM<\/h3>\t\t\t\t<\/div>\n\t\t\t\t
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Commercialisation of complex assembly processes<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t
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Modularity<\/strong> \u2013
Retrofittable and replaceable for new models and versions, open interfaces (open architecture).<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t

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Scalability<\/strong> \u2013
From assembly of individual units to partial automation to industrial-scale production lines.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t

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Quality assurance<\/strong> \u2013
Inline tests, edge computing<\/strong>-supported tests.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t

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Time-to-ramp<\/strong> \u2013
Faster transition to high-volume production.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t

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03<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t

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INTEGRATED MANUFACTURING SYSTEM<\/h3>\t\t\t\t<\/div>\n\t\t\t\t
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Lean, secure manufacturing processes and consistently high quality<\/h2>\t\t\t\t<\/div>\n\t\t\t\t
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Using methods such as Chaku-Chaku<\/strong>, SMED<\/strong>, and Poka Yoke<\/strong>, the manufacturing of ISR<\/strong> and VTOL<\/strong> platforms becomes process-safe, setup-time-efficient, and operator-friendly. This enables the assembly of mission-critical systems<\/strong> with maximum reliability and efficiency.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t

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04<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t

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TYPICAL PROCESSES<\/h3>\t\t\t\t<\/div>\n\t\t\t\t
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FLEXYS covers all the key processes in UAS production<\/strong><\/h2>\t\t\t\t<\/div>\n\t\t\t\t
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From the first component to the final test run, FLEXYS integrates all the central steps in UAS production into a flexible, consistent manufacturing system. The result is efficient procedures, reduction in errors, shorter throughput times and maximum quality.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t

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MANUAL ASSEMBLY ASSIST<\/strong> \u2013
Human-in-the-loop ergonomic equipment, visual guidance for workers and ESD protection ensure smooth manual assembly<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t

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INSTALLING SCREWS<\/strong> \u2013
Automated screw installation processes including screw feed and torque control<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t

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INSTALLING RIVETS<\/strong> \u2013
Time-saving, reliable riveting systems for stable structural connections<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t

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SOLDERING <\/strong>\u2013
Reproducible soldering processes with temperature profile monitoring for electronics and avionics modules<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t

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GLUING<\/strong> \u2013
Precise application and curing for weight-bearing and functionally critical adhesive connections<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t

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CLAMPING<\/strong> \u2013
Quick, fail-safe locking of plastic components<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t

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CLINCHING<\/strong> \u2013
Force\/displacement-monitored clinching for permanently load-bearing mechanical structural assembly, such as for airframe and fuselage<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t

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CLIPPING\/LATCHING<\/strong> \u2013
Monitored clipping\/latching for stable, flawless connections<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t

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WELDING<\/strong> \u2013
Laser and ultrasonic welding methods for robust, precise structures for lightweight construction and ruggedised components<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t

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MARKING<\/strong> \u2013
Laser marking for traceability and interoperability<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t

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PROGRAMMING <\/strong>\u2013
Automated reflashing and parametrisation of the controller\/software<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t

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05<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t

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SCALING PATHS<\/h3>\t\t\t\t<\/div>\n\t\t\t\t
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From prototype to industrial-scale UAS production<\/strong><\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t
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Manual assembly <\/strong>\u2013
Work performed by humans, modular equipment, point-of-use supply<\/strong><\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t

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Partial automation<\/strong> \u2013
Human workers combined with robotic support<\/strong><\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t

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Full automation<\/strong> \u2013
Synchronised UAS assembly lines<\/strong>, automated flow of material, persistent production capability<\/strong><\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t

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06<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t

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IT\/OT INTEGRATION<\/h3>\t\t\t\t<\/div>\n\t\t\t\t
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Open architecture for integration and interoperability<\/h2>\t\t\t\t<\/div>\n\t\t\t\t
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FLEXYS supports open systems architecture<\/strong> \u2013 compatible with common MES\/ERP interfaces<\/strong> (OPC UA, REST). This allows production data from drone assembly, payload integration<\/strong> and command-and-control modules<\/strong> to be tracked at all times.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t

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SECURITY AND COMPLIANCE<\/h3>\t\t\t\t<\/div>\n\t\t\t\t
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Ruggedised manufacturing<\/strong> for defence applications<\/h2>\t\t\t\t<\/div>\n\t\t\t\t
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Our systems meet CE and security standards, account for EW-contested environments and comply with ESD\/EMC requirements. Our resilient processes<\/strong> ensure manufacturing quality while meeting the most demanding requirements.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t

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FLEXYS<\/h3>\t\t\t\t<\/div>\n\t\t\t\t
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Automotive expertise \u2013 transferred to the UAS industry<\/strong><\/h2>\t\t\t\t<\/div>\n\t\t\t\t
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FLEXYS is the flexible automation solution from PPS and combines decades of experience automating complex manufacturing processes<\/strong> in the automotive industry with the requirements in the defence and UAS industry: modularity, reliability, and scalability.<\/strong><\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t

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MAKE YOUR UAS PRODUCTION FIT FOR RAMP-UP<\/h3>\t\t\t\t<\/div>\n\t\t\n\t\t\t\t
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START YOUR PROJECT<\/strong><\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t

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To Top Flexible automation for UAS and sUAS assembly From assembly of individual units to scalable high-volume production \u2013 with modular systems from FLEXYS. Are you about to ramp up UAS\/sUAS production? FLEXYS accelerates the transition from prototypes and manual small-series production to large-scale industrial production: flexibly, scalably and with assured quality. Scalable from assembly […]<\/p>\n","protected":false},"author":1,"featured_media":0,"parent":0,"menu_order":0,"comment_status":"closed","ping_status":"closed","template":"","meta":{"footnotes":""},"class_list":["post-494","page","type-page","status-publish","hentry"],"yoast_head":"\nHome - English - FLEXYS<\/title>\n<meta name=\"description\" content=\"Flexible automation for UAS and sUAS assembly. 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